Bionic Busbar Solutions

Innovating the future of power connections

Our innovative busbar solutions utilises state-of-the-art designs, advanced simulations, and 3D printing to enhance properties and reduce material usage, providing a cost-effective solution.

A breakthrough in busbar solutions

Our cutting-edge Bionic Busbars Solutions challenge traditional design norms and are built for the future.

Busbar systems are crucial for efficient electrical distribution in high-power systems. Traditionally made from bent and cut copper sheet metal and bolted together, this method uses more material, increases connection points, and adds complexity to an electrical installation.

Our Bionic Busbar Solutions are designed using advanced AI-aided techniques to significantly reduce weight, volume, material usage, and the number of parts and joints. By transitioning from 2D layered copper plates to 3D aluminium structures, we maintain optimal power efficiency.
 

Cost-effective and custom system design

Bionic Busbar Solutions demonstrate commercial viability and technical feasibility, offering increased cost-effectiveness and complete customisation to meet your specific requirements.

High-efficient technology for busbar designs, achieving more with less.

Reducing power-losses in electrical connections.

Reducing power-losses from proximity effect in high power multi-phased electrical systems.

Next-gen busbars for seamless power distribution

Cutting-edge technology for cost-effectiveness, enhanced performance, and customisability.

Lightweight Design

Optimised material usage reduces weight and volume by over 50%, leading to a more cost-effective solution.

Enhanced Power Efficiency

Optimised design improves electricity flow, enhancing performance and reducing power loss.

Increased Design Freedom

Our product design capabilities enable greater diversification by providing increased design freedom through technical flexibility.

Superior Thermal Management

Optimised high-load performance and lower costs with advanced thermal management, enhancing airflow and reducing cooling needs.

Improved Manufacturability

Our cutting-edge designs significantly reduce the number of connection points, simplifying manufacturing setups and shortening assembly times.

Seamless Integration

Our busbar solutions seamlessly integrate into your electrical installation and new technologies, saving installation time and reducing part variations.

Cutting-edge design based on radical innovations

Three innovative design approaches optimise your busbar system for superior performance.

Bionic Busbar™

3D-optimised aluminium busbar design, creating a custom fit while reducing weight, volume, and electrical connections.

 

Power Connect

Rippled connection surfaces significantly reduce power losses compared to flat surfaces without added mechanical tension. 

 

Phase Interleaving

Interleaved aluminium phase plates, reducing power-losses from proximity effect in high power multi-phased electrical systems.

 
DISCOVER THE POWER OF

Bionic Busbar Solutions

Fully customisable and compatible with various high-power electrical applications.

How can we shape your future busbar solution?


Our Bionic Busbar Solutions are fully customisable and compatible with various electrical applications, including converters, inverters, power supply units, switchgear, connectors, and circuit breakers.

Complete the form to learn more, and we will get back to you.